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Automotive Coil Spring Automatic Production Line with Robot Arm

Automotive Coil Spring Automatic Production Line With Robot Arm Capacity: 12PCS/MIN The six-axis robot arm carries the spring through spring coiling machine-》tempering furnace-》hot stressing machine-》double channel shot blasting machine-》stress removing shot blasting machine, form a fully...

Product Details

Automotive Coil Spring Automatic Production Line With Robot Arm

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Capacity: 12PCS/MIN

The six-axis robot arm carries the spring through spring coiling machine-》tempering furnace-》hot stressing machine-》double channel shot blasting machine-》stress removing shot blasting machine, form a fully automated production line. To achieve the purpose of saving manpower and improving efficiency.


Main basic structure of the equipment

1. Main robot arm:

Yaskawa robot: MH24 ---------3pcs(Load 24KG,turning radius 1.7M)

                         MH50----------2pcs(Load 50KG,turning radius 2.1M)

2.  Ancillary equipment:

2.1 Clamping jaw: jaws are made of corrosion resistant plate, jaws for unloading from hot stressing machine, loading /unloading of stress removing shot blasting machine are covered with nylon plate in order to protect the spring from damage.

2.2 Security fence: Install the fence and install sensors at the junction of fences.  Ensure that the fence in the locked state when robot arm is moving.

2.3 Stepping conveyor line: stepping conveyor chain, feeding is stable and accurate, suitable for products with different sizes.


Control program: Andon System

1.The whole equipment is controlled by using PLC and HMI. Production line’s running state, parameters can be displayed on the screen, also, the screen will display fault and cause in case of alarm, autostop or other troubles. 

2.Electric control cabinet: the electric control cabinet is with a dustproof function, equipped with industrial air conditioning, which will reduce the adverse effects of climate change, improve the reliability and service life of the control system.

3.There is logic (comovement) control relation between devices, each device should have automatic and manual control functions.

4.Centralized control system using Anton system, with visual control management, easy to operate.

   

Andon System is a visual signal system, Green color for run,

Red color for stop, Yellow color for attention. It can gather information about devices, production and management, after processing information, Andon System controls indicator lights and voice alarm system distributed in the whole workshop, and control switches on each work station allow reflecting information to host when troubles happen. At this time, host will inform other department to solve and use the computer to record, analysis frequency of problems.


The system connects spring coiling machine and stress removing shot blasting machine will gather production information, action frequency, CCD camera data, machine running time, fault analysis, sensors induction interval etc. Timely and effectively transfer and share a mass of information about production, raw material handling, quality, it allows better managing production processes, distinguishing responsibility, continuously improving the performance of products.


*The machines is customized, would you please kindly send your technical requirments to get a free corresponding proposal for your product. 


No.

Name

Model and configuration

Manufacturer

Q-ty

Remark

Ⅰ- Six axis robot

1

Six axis robot  and controller

Model: MH-24

Yaskawa

3 Set

 

Main configuration: Standard robotic arm, payload 24kg; box B; demonstrator with cable 10m; cable between robotic arm and control cabinet is 7m; localization of robot operating system.

2

Six axis robot  and controller

Model: MH-50

Yaskawa

2 Set

 

Main configuration: Standard robotic arm, payload 50kg; box B; demonstrator with cable 10m; cable between robotic arm and control cabinet is 7m; localization of robot operating system.

Ⅱ- Conveyor line device

1

Stepping conveyor line

Main configuration: orientation fixture, stepping adjusting mechanism are  employed universally

ZEUEE

5 Set

 

 - system control device

1

Production information system

Gather production information, action frequency, CCD camera data, machine running time, fault analysis, sensors induction interval etc.

ZEUEE

1 Set

 

2

Control system

Configuration: operatingbox, distributing box.  

ZEUEE

1Set

 

 - Accessory device

1

Clamping jaw

Customized

ZEUEE

1Set

 

 - safety protection device

Security fence

Customized

ZEUEE

4Set



Service:

* Design&manufacture service and support  

* Quality Guarantee Service 

* Product life-long maintenance services

* Deadline Maintenance Service

* After-sales service provided: Engineers available to service machinery overseas

* Telephone hotline about techniques /Online Service

* Customers can not only order our equipments by sending us samples and coming up with requirements but also ask our professional technicians to design the machines according to your needs. It can be very flexible.


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FAQ             

1.Are you a trade company or a manufacturer? 

A: We are an ISO, CE approved manufacturer specialized in manufacturing automatic intelligent equipment, deep application industrial robot arm.

2.What is your MOQ?

A: The MOQ is one pc.

3.What is your delivery date?

A: The delivery date is about 90-100 working days after receipt of payment.

4.What is your payment terms?

A: 50% deposit in advance and 50% balance before shipment.

5:Does the products have CE certificate?

A:Yes, we can offer the CE certificated for you as to your requirements.

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